Bristol Maid - Mezzanine Floor Conveyor

The Client

Bristol Maid Ltd is a manufacturer of stainless steel products for hospitals throughout the UK. The company specialises in producing high-quality medical equipment and furnishings for healthcare facilities, with a focus on durability and functionality.

The Challenge

The client had recently installed a 3.5m high mezzanine floor in their manufacturing facility and required an efficient method to transport products between the ground floor and the new elevated area. A solution was needed that would:

•    Safely move materials to and from the mezzanine level
•    Operate bidirectionally to accommodate workflow patterns
•    Fit within existing architectural constraints, including doorway access
•    Maintain a high safety standard for operators
•    Handle substantial product weights during transport
 

The Solution

Central Conveyors designed and installed a bespoke mezzanine conveyor system specifically engineered to meet the client’s requirements. The system features:

•    Mild steel construction with a durable black powder-coated finish
•    High-grip PVC belt to ensure secure product positioning during transit
•    Bidirectional capability using an underslung drive system rather than a standard end drive mechanism
•    Sensor system at both the top and bottom of the conveyor that utilises beam technology to automatically stop the conveyor when products reach the end, preventing falls or crushing against the back plate
•    Strategically positioned emergency stop buttons within easy reach of operators at loading and unloading positions
•    Full-length underguarding to prevent hand entrapment and protect personnel from falling items
•    Custom design to accommodate doorway access requirements
•    Load capacity of 50kg per metre of belt
 

The Results

The installed conveyor system has successfully addressed Bristol Maid’s material handling challenges by providing a reliable, safe and efficient method of transporting their stainless steel hospital products between floor levels. The solution has integrated seamlessly with their existing workspace, allowing for improved workflow and productivity whilst maintaining stringent safety standards. The bidirectional functionality offers operational flexibility, and the robust construction ensures longevity of service within the manufacturing environment.