Ivar Recycling - Bespoke Skip Conveyor System

The Client

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A manufacturing client requiring an efficient material handling solution for their production facility. The project demanded a heavy-duty conveyor system capable of managing significant loads whilst operating within spatial constraints.

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The Challenge

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Central Conveyors were tasked with designing and supplying a bespoke conveyor system to transport 10-ton skips from a feed area to a filling area. The system needed to convey the skips in a continuous loop whilst providing storage capacity for 30-ton load accumulation.

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Additional requirements included:

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• Integration of hydraulic cylinders to lift and transfer contents

• Operation within a restricted working area

• Structural integrity to safely manage heavy loads throughout the process

 

The combination of high load capacity, space limitations, and hydraulic functionality presented a complex engineering challenge requiring a tailored approach.

 

The Solution

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Central Conveyors designed and constructed a bespoke conveyor structure specifically engineered to meet the demanding operational requirements. The system incorporated:​

 

• Heavy-duty structural framework capable of supporting 10-ton skips safely

• Loop configuration enabling continuous operation with integrated storage capacity for 30-ton accumulation

• Hydraulic cylinder system for lifting and transferring skip contents

• Compact design optimised for the restricted working area

• Robust construction methods ensuring longevity under sustained heavy loads

 

The engineering solution balanced structural strength with spatial efficiency, delivering a system that maximised functionality within the available footprint.

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The Results

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The implemented conveyor system successfully met all operational specifications:

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• Reliable transportation of 10-ton skips between feed and filling areas

• Effective loop operation with sufficient storage capacity

• Smooth hydraulic lifting and transfer functionality

• Efficient use of restricted working space

• Durable construction suitable for continuous heavy-duty operation

 

The bespoke design provided the client with a fit-for-purpose solution that precisely addressed their material handling requirements whilst accommodating the physical constraints of their facility.